Necessity of Powder Coating Equipment
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- | What | + | What Is Powder Coating Equipment? |
- | It | + | It's a sort of coating equipment that can help in applying powder. Powder coating equipment does not involve solvents in the processes. The coating is carried out electrostatically and is then passed under heat, allowing the powder circulate and form a "skin". It could be a thermoset polymer or possibly a thermoplastic. Generally, it is accustomed to offer a hard finish that's harder compared to the conventional point which was formerly used. The main function of employing this devices are for coating metals, for example bicycle parts, household appliances, pool enclosures and much more. |
Advantages | Advantages | ||
- | Few | + | Few features of powder coating are mentioned below: |
- | - Emission Of | + | - Emission Of Volatile Organic Compounds Are Reduced By Coating The Metals |
- | - It | + | - It creates Much Thicker Coating As Compared To Traditional Liquid Coating |
- | - It | + | - It could be Recycled, Facilitating 100% Reusability With the Substance |
- | - Produces | + | - Produces Less Hazardous Waste As compared with Traditional Usage of Liquid |
- Lesser Operating Cost Than Liquid Lines | - Lesser Operating Cost Than Liquid Lines | ||
- | + | Procedure for Powder Coating | |
- | The Powder Coating Equipment | + | The Powder Coating Equipment are employed in following basic processes: |
- | - Part Preparation Or Pre-Treatment | + | - Part Preparation Or The Pre-Treatment |
- The Powder Application | - The Powder Application | ||
- Curing | - Curing | ||
Processes And Equipment Of Part Preparation | Processes And Equipment Of Part Preparation | ||
- | Prior to powder coating process | + | Prior to the powder coating process removing lubrication grease, metal oxides, mud, oil etc are necessary. There are various chemical along with mechanical methods of removing these substances from the metal surface. The strategy is determined by the performance element the end product. In spray application, chemical pre-treatments involve using chromates and phosphates. Phosphating and chromating in the substrate exist in multiple stage. Bonding of the powder towards the metal involves cleaning within the pre-treatment process. Sand Blasting is surely an permanently of preparing the surface before coating. It can be used to provide finishing, etching, surface texturing and preparation and degreasing for products made of wood, glass, or plastic. Different powder coating applications can require other methods of preparation including abrasive blasting before coating. The internet consumer market typically offers media blasting services in conjunction with their coating services at additional costs. |
- | Commonly electrostatic gun or corona gun is used for | + | Commonly electrostatic gun or corona gun is used for utilizing the powder coating to metal objects. Here, lets discuss the significant of electrostatic gun. Negative electric charge is imparted towards the powder. The negatively charged powder will then be sprayed on the grounded object by mechanical or compressed air spraying equipment. It's then accelerated towards workpiece by the powerful electrostatic charge. The thing will then be heated, along with the powder melts in a uniform film, and it is then cooled to form a hard coating. To achieve more uniform finish preheating might help but problems can be created as runs brought on by excess powder. |
- | Tribo gun | + | Tribo gun is the second form of gun which is often used to spray powder on metal surfaces. The powder is first charged by triboelectric friction and the charged powder particles then stick to the grounded substrate. It takes a different formulation of powder with respect to corona guns. |
- | Fluidized bed method | + | Fluidized bed method could also be used for Powder coating. Initially the substrate is heated and after that it's dipped into aerated powder-filled bed. Later the powder sticks and melts towards the hot object. Most dishwasher racks are coated using this type of technique of [http://wallinside.com/post-33311479-thoughts-on-swift-systems-of-powder-coating-supplies.html powder coating paint]. |