Necessity of Powder Coating Equipment
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- | + | Precisely what is Powder Coating Equipment? | |
- | It | + | It's a form of coating equipment that can help in applying powder. Powder coating equipment doesn't involve solvents in their processes. The coating is completed electrostatically and it is then passed under heat, allowing the powder to circulate and form a "skin". It might be a thermoset polymer or a thermoplastic. Generally, it can be accustomed to offer a hard finish that is harder compared to the conventional point which was formerly used. The main purpose of applying this tools are for coating metals, including bicycle parts, household appliances, pool enclosures and others. |
Advantages | Advantages | ||
- | Few | + | Few advantages of powder coating are mentioned below: |
- Emission Of Volatile Organic Compounds Are Reduced By Coating The Metals | - Emission Of Volatile Organic Compounds Are Reduced By Coating The Metals | ||
- | - It | + | - It Produces Much Thicker Coating As Compared To Traditional Liquid Coating |
- | - It is usually Recycled, Facilitating 100% Reusability | + | - It is usually Recycled, Facilitating 100% Reusability In the Substance |
- | - Produces More | + | - Produces More reliable Waste When compared with Traditional Use Of Liquid |
- Lesser Operating Cost Than Liquid Lines | - Lesser Operating Cost Than Liquid Lines | ||
- | + | Process Of Powder Coating | |
- | The Powder Coating Equipment | + | The Powder Coating Equipment be employed in following basic processes: |
- | - Part Preparation Or | + | - Part Preparation Or The Pre-Treatment |
- The Powder Application | - The Powder Application | ||
- Curing | - Curing | ||
Processes And Equipment Of Part Preparation | Processes And Equipment Of Part Preparation | ||
- | + | Prior to the powder coating process eliminating lubrication grease, metal oxides, mud, oil etc are crucial. There are various chemical as well as mechanical types of removing these substances from the metal surface. The strategy is dependent upon the performance feature the finished product. In spray application process, chemical pre-treatments involve the application of chromates and phosphates. Phosphating and chromating in the substrate happen in multiple stage. Bonding in the powder for the metal involves cleaning within the pre-treatment process. Sand Blasting is an another method of preparing the surface prior to coating. It is employed to provide finishing, etching, surface texturing and preparation and degreasing for products created from wood, glass, or plastic. Different powder coating applications can require other methods of preparation including abrasive blasting before coating. The web consumer market typically offers media blasting services in conjunction with their coating services at additional costs. | |
- | Commonly electrostatic gun or corona gun | + | Commonly electrostatic gun or corona gun is utilized for applying the powder coating to metal objects. Here, lets discuss the functional of electrostatic gun. Negative electric charge is imparted towards the powder. The negatively charged powder will then be sprayed on the grounded object by mechanical or compressed air spraying equipment. It is then accelerated towards workpiece with the powerful electrostatic charge. The object might be heated, and the powder melts right into a uniform film, which is then cooled produce a hard coating. To attain more uniform finish preheating may help but problems may also be created as runs caused by excess powder. |
- | Tribo gun | + | Tribo gun is the second form of gun which is often used to spray powder on metal surfaces. The powder is first charged by triboelectric friction and these charged powder particles then follow the grounded substrate. It requires some other formulation of powder when it comes to corona guns. |
- | Fluidized bed method | + | Fluidized bed method can also be used for Powder coating. In the beginning the substrate is heated after which it's dipped into aerated powder-filled bed. Later the powder sticks and melts on the hot object. Most dishwasher racks are coated using this method of [http://fredgkbd.deviantart.com/journal/Powder-Coating-Can-Be-A-Revolutionary-471359735 powder coating paint]. |