Necessity of Powder Coating Equipment
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- | What | + | What Is Powder Coating Equipment? |
- | It is a | + | It is just a sort of coating equipment that assists in applying powder. Powder coating equipment doesn't require solvents in its processes. The coating is conducted electrostatically which is then passed under heat, allowing the powder to flow and form a "skin". It might be a thermoset polymer or possibly a thermoplastic. Generally, it really is utilized to give a hard finish which can be harder compared to the conventional point that was formerly used. The primary intent behind employing this devices are for coating metals, such as bicycle parts, household appliances, aluminium planks and many more. |
Advantages | Advantages | ||
Few attributes of powder coating are mentioned below: | Few attributes of powder coating are mentioned below: | ||
- | - Emission Of | + | - Emission Of Chemical toxins Are Reduced By Coating The Metals |
- | - It creates Much Thicker Coating | + | - It creates Much Thicker Coating In comparison with Traditional Liquid Coating |
- | - It Can Be Recycled, Facilitating 100% Reusability | + | - It Can Be Recycled, Facilitating 100% Reusability In the Substance |
- | - Produces | + | - Produces Better Waste In comparison with Traditional Using Liquid |
- Lesser Operating Cost Than Liquid Lines | - Lesser Operating Cost Than Liquid Lines | ||
- | + | Technique of Powder Coating | |
- | The Powder Coating Equipment | + | The Powder Coating Equipment work in following basic processes: |
- | - Part Preparation Or | + | - Part Preparation Or Pre-Treatment |
- The Powder Application | - The Powder Application | ||
- Curing | - Curing | ||
Processes And Equipment Of Part Preparation | Processes And Equipment Of Part Preparation | ||
- | + | Before the powder coating process removal of lubrication grease, metal oxides, mud, oil etc are very important. There are various chemical along with mechanical methods of removing these substances in the metal surface. The process will depend on the performance requirement of the end product. In spray application process, chemical pre-treatments involve the usage of chromates and phosphates. Phosphating and chromating of the substrate happen in multiple stage. Bonding from the powder to the metal involves cleaning from the pre-treatment process. Sand Blasting is surely an another way of preparing the outer lining just before coating. It is employed to provide finishing, etching, surface texturing and preparation and degreasing for products manufactured from wood, glass, or plastic. Different powder coating applications can require alternative methods of preparation like abrasive blasting ahead of coating. The web consumer market typically offers media blasting services along with their coating services at additional costs. | |
- | Commonly electrostatic gun or corona gun | + | Commonly electrostatic gun or corona gun can be used for utilizing the powder coating to metal objects. Here, lets discuss the functional of electrostatic gun. Negative electric charge is imparted on the powder. The negatively charged powder will be sprayed towards grounded object by mechanical or compressed air spraying equipment. Then it is accelerated towards the workpiece by the powerful electrostatic charge. The object might be heated, along with the powder melts into a uniform film, and it is then cooled to make a hard coating. To realize more uniform finish preheating could help but problems may also be created as runs brought on by excess powder. |
- | Tribo gun | + | Tribo gun could be the second sort of gun which is often used to spray powder on metal surfaces. The powder is first charged by triboelectric friction which charged powder particles then stick to the grounded substrate. It will take some other formulation of powder when it comes to corona guns. |
- | Fluidized bed method | + | Fluidized bed method doubles for Powder coating. In the beginning the substrate is heated and then it's dipped into aerated powder-filled bed. Later the powder sticks and melts to the hot object. Most dishwasher racks are coated using this type of technique of [http://fredgkbd.deviantart.com/journal/Powder-Coating-Can-Be-A-Revolutionary-471359735 powder coating equipment]. |