Need of Powder Coating Equipment
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Precisely what is Powder Coating Equipment? | Precisely what is Powder Coating Equipment? | ||
- | It is just a | + | It is just a kind of coating equipment that helps in applying powder. Powder coating equipment doesn't involve solvents in the processes. The coating is completed electrostatically and it is then passed under heat, allowing the powder circulate and form a "skin". It may be a thermoset polymer or possibly a thermoplastic. Generally, it really is employed to provide a hard finish that's harder compared to the conventional point which was formerly used. The primary purpose of using this equipment is for coating metals, such as bicycle parts, household appliances, aluminium extrusions and others. |
Advantages | Advantages | ||
- | Few | + | Few benefits of powder coating are mentioned below: |
- | - Emission Of | + | - Emission Of Chemical toxins Are Reduced By Coating The Metals |
- It creates Much Thicker Coating As compared with Traditional Liquid Coating | - It creates Much Thicker Coating As compared with Traditional Liquid Coating | ||
- | - It | + | - It is usually Recycled, Facilitating 100% Reusability Of The Substance |
- | - Produces Less Hazardous Waste As Compared To Traditional | + | - Produces Less Hazardous Waste As Compared To Traditional Usage of Liquid |
- Lesser Operating Cost Than Liquid Lines | - Lesser Operating Cost Than Liquid Lines | ||
- | + | Procedure for Powder Coating | |
- | The Powder Coating Equipment | + | The Powder Coating Equipment are employed in following basic processes: |
- | - Part Preparation Or Pre-Treatment | + | - Part Preparation Or perhaps the Pre-Treatment |
- The Powder Application | - The Powder Application | ||
- Curing | - Curing | ||
Processes And Equipment Of Part Preparation | Processes And Equipment Of Part Preparation | ||
- | + | Before the powder coating process removal of lubrication grease, metal oxides, mud, oil etc are essential. There are numerous chemical as well as mechanical ways of removing these substances in the metal surface. The method is dependent upon the performance feature the end product. In spray application, chemical pre-treatments involve using chromates and phosphates. Phosphating and chromating with the substrate appear in multiple stage. Bonding from the powder to the metal involves cleaning in the pre-treatment process. Sand Blasting is an yet another way of preparing the surface ahead of coating. It's accustomed to provide finishing, etching, surface texturing and preparation and degreasing for products made of wood, glass, or plastic. Different powder coating applications can require various ways of preparation such as abrasive blasting just before coating. The net consumer market typically offers media blasting services along with their coating services at additional costs. | |
- | Commonly electrostatic gun or corona gun | + | Commonly electrostatic gun or corona gun is used for using the powder coating to metal objects. Here, lets discuss the working of electrostatic gun. Negative electric charge is imparted on the powder. The negatively charged powder might be sprayed on the grounded object by mechanical or compressed air spraying equipment. It is then accelerated on the workpiece by the powerful electrostatic charge. The item might be heated, and also the powder melts in a uniform film, and is then cooled to form a hard coating. To realize more uniform finish preheating can help you but problems can be created as runs caused by excess powder. |
- | Tribo gun will be the second | + | Tribo gun will be the second form of gun which is often used to spray powder on metal surfaces. The powder is first charged by triboelectric friction and these charged powder particles then follow the grounded substrate. It needs some other formulation of powder with respect to corona guns. |
- | Fluidized bed method | + | Fluidized bed method could also be used for Powder coating. To start with the substrate is heated then it's dipped into aerated powder-filled bed. Later the powder sticks and melts on the hot object. Most dishwasher racks are coated with this technique of [http://wallinside.com/post-33311479-thoughts-on-swift-systems-of-powder-coating-supplies.html powder coat guns]. |